Abrasive resistant coats

Abrasive resostant coats by Savepol Poliuretany Sp. z o.o. are an excellent protection of important parts of machines and devices used in industry against abrasive factors

    Our coats find application mainly as:

  • protection of chutes, sorting machines, screens containers,
  • protection of mixing containers and abrasive machining devices,
  • internal lining in chutes, feeding screws, gutters, spiratrons, hydrocyclones,
  • protection of paper-pulp containers,
  • ball mill lining,
  • protection of containers (especially concrete) for liquids storage,
  • protection coatings of production lines, forklift trucks wheels and bed knives wheels,
  • protection coats on fans and conveyors,
  • coats protecting pallets used to transporting car parts, protection of elevators and approach roads at diagnostic stations,
  • protection of floor surfaces against leakage, dusting, breaking and crumbling.

    Gallery

powloki-trudnoscieralne
 

Main advantages of offered protection coats:

  • high resistance to abrasion and friction which extends effective worktime of device,
  • high hardness and tearing strength allow circular motion,
  • high water resistance and chemical resistance,
  • smooth surface, no welds,
  • steam and gases impermeability,
  • microorganisms resistance,
  • high flexibility of coat allows to avoid dilatation (extensibility over 300%),
  • good adherence to concrete and steel,
  • non-toxic.

 

We also perform untypical orders, we choose materials and technologies on client request. We ensure high quality and aesthetic completion as well as long-standing guarantee for chosen program.

 

Additional information:

 

To apply material on complicated vertical surfaces and ceilings, pipes, containers, steel or concrete constructions, without any welds or discontinuities we use unique technology of airless spraying. To perform abrasive resistant coats on different kinds of wheels (for example: for forklift trucks, for bed knives) we use free outflow into a mould technology.

 

Parameters of abrasive resistant coats are chosen depending on their work conditions. Basic parameters are:

 

Parameter Value
Hardness 74 - 99 oShore A
Specific gravity
0,99 - 1,06 g/cm3
Tensile strength
10-22 N/mm2
Ultimate elongation
300-330 %
Tearing strength
18-105 N/mm
Grindability more than 40 mm3
Work temperature
from -30 to +80 oC

 

In these coats we use polyurethane with rubber-like properties but it has got much better usage parameters that traditionally used rubber, metal or ceramic coats. Much higher polyurethane strength and possibility to choose hardness enable to obtain lighter and fully vibration damping elements which extend effective worktime of device and minimize losses during production stoppage. Materials used by our company as well as technologies of applying them are much safer for environment.

  • The quality of our products and service has been confirmed with Certificate ISO 9001:2000 in a range of production of anticorrosive, hydroinsulating, abrasion and chemically resistant coatings using airless spraying and moulding technology, as well as industrial floors. Certificate institution is TÜV Rheinland InterCert KFT.;
  • Hygienic Certificate issued by Państwowy Zakład Higieny allows to perform anticorrosive protection and protection against mechanical damages of steel and concrete surfaces, including pipes and containers of drinking water;
  • Technical opinion given by Polish Corrosive Association (Polskie Stowarzyszenie Korozyjne) concerning corrosion problems and selection of the best anticorrosive system of internal surfaces of demineralized water pipelines, from cooling tower to turbine set in power plants;
  • Technical opinion given by The Division of Polymer Synthesis and Processing The Faculty of Chemistry at Warsaw University of Technology concerning usage of plastics as protection of internal surface of steel large-diameter pipes used for transportation of river water containing solids;
  • Opinion given by Zakład Przetwórstwa Materiałów Metalowych i Polimerowych Instytut Materiałów Inżynierkich I Biomedycznych Wydział Mechaniczno Technologiczny at Gliwice University of Technology concerning innovative technology of free outflow;

 

Our clients have rewarded us with numerous references for quality and professionalism in the field of industrial infrastructure protection.

 

 

Wszelkie prawa zastrzeżone ? Savepol Poliuretany Sp. z o.o. - ul. Ptakowicka 4 - 41-936 Bytom - Polska

 

Zabezpieczenia infrastruktury przemysłowej - Jakość - Profesjonalizm - Doświadczenie